Topic outline

  • Steel Bridges - Corrosion Protection

    Credits: 8 PDH

    PDH Course Description:

    Corrosion is a serious threat to the long-term function and integrity of a steel bridge. Structural steel will corrode if left unprotected or inadequately protected from the natural environment. Bridge designers should view corrosion as a long term threat to the integrity of the bridge structure, and is a critical consideration that must be addressed in a rational manner during the design process.

    While there are several proven strategies for corrosion protection of steel bridges, there is no universal solution. The proper system must be chosen to accommodate cost, fabrication and productivity, and long term performance and maintenance. Additionally, each corrosion protection system must be selected based on the anticipated exposure of the structure to corrosive elements over its lifetime.

    This course highlights the most common issues confronting bridge designers regarding corrosion protection and provides guidance in this area.

    Topics:

    • Introduction and background - corrosion
    • Corrosive environments
    • Materials for corrosion protection
    • Coatings (Hot-dip, thermal spray, zinc-rich paint, non-zinc systems)
    • Weathering, metalizing, corrosion-resistant alloys
    • Historical Performance of materials
    • Design considerations (complexity, height, access, utilities)
    • Design considerations (large and unique structures)
    • Design considerations (superstructure selection)
    • Design considerations (layout preferences)
    • Design considerations (rail sharing design options)
    • Element detailing(water traps, inaccessibility, box and tubular members)
    • Element detailing(disimilar metals)
    • Element detailing(weathering, metalizing, galvanizing)
    • Fabrication and application of corrosion protection systems
    • Cost analysis of corrosion protection systems

    To take this course:

    1.) Enroll in Course:
    Click below to enroll:
    (must be logged into your user account)


    2.) Study: Once enrolled, click below to begin the course:

    Download the Study Guide

    3.) Test: Once you've thoroughly read the course materials, please click below to take the final examination.

    Take the final exam

    4.) Certificate: A passing grade of 70% or higher on the exam, is required to receive the certificate of completion for this PDH course.
         NOTE: After the exam is completed, you will need to return to this page, in order to print (download) the certificate of completion.

    Print the Certificate of Completion


    Intended Audience: This course is intended primarily for structural, civil, mechanical, and chemical engineers, and other engineering professionals that have a job description that may require a general knowledge of steel bridge design principles regarding corrosion protection.
    Publication Source: US FHWA

    Donald Parnell, PE
    • Topic 2